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Chrysler Common Problems & Known Faults

We track 45 known issues across 9 Chrysler models, with an average MOT failure rate of 27.3%. Covering engine problems, electrical faults, suspension wear and more: what goes wrong, what it costs, and what to check before buying a used Chrysler.

Check any Chrysler before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

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£6.99 service history · £7.49 premium car check · Full refund if no records found

How reliable are Chrysler cars?

Our database covers 9 Chrysler models and 45 documented faults across the range. Of these, 11 are classified as dangerous and a further 27 as major. Dangerous faults are those that can compromise vehicle safety or lead to complete mechanical failure if left unaddressed.

According to DVSA MOT test data, Chrysler models fail at an average rate of 27.3%, which is above the 22.7% average across all manufacturers in our database. Reliability varies considerably between models. The Crossfire is the strongest performer at just 22.3%, while the Voyager has the highest failure rate at 30.9%.

If you are considering a used Chrysler, researching the specific model and generation you are looking at makes a real difference. The most common failure areas across the range are suspension and brakes, though each model has its own particular weak points. This page gives you a complete breakdown by severity, the models affected, and what repairs typically cost at UK garages.

Chrysler reliability summary

Average MOT failure rate
27.3%
Across 9 models with MOT data
Most reliable model
Crossfire
22.3% MOT failure rate
View problems →
Least reliable model
Voyager
30.9% MOT failure rate
View problems →
Total MOT tests analysed
244,711
Across 9 Chrysler models

Where Chrysler problems occur

Understanding which systems are most prone to failure helps you focus during a test drive or pre-purchase inspection. Here is how Chrysler's 45 known issues break down by area.

Suspension problems dominate, accounting for 19 of the 45 faults we track (42%). Issues in this area include Wheel bearing failure (LX) and Suspension component dust cover deterioration (LX). The most affected models are the Delta (3), the 300 (2), the 300 C (2).

Brakes is the next most common area, with 9 documented faults (20%). Common faults here include Parking brake cable seizure and adjuster failure (LX) and Brake caliper binding and disc damage (LX). The most affected models are the 300 (2), the Sebring (2), the 300 C (1).

We also track 8 steering faults across the range (18%). Problems to watch for include Front suspension ball joint wear (LX) and Excessive steering play and rack wear. The most affected models are the 300 (1), the 300 C (1), the Crossfire (1).

Body & Rust rounds out the top problem areas with 4 known issues (9%). Notable issues include Subframe mounting point corrosion (all generations) and Subframe mounting point structural corrosion. The most affected models are the Voyager (2), the Grand Voyager (1), the Ypsilon (1).

Known Chrysler faults by severity

Every fault in our database is rated by severity based on its potential safety impact and typical repair cost. Below is a sample of issues at each level, with links to the affected model pages where you can read the full details.

Dangerous

+ 6 more dangerous issues across Chrysler models

Major

+ 21 more major issues across Chrysler models

Minor

+ 1 more minor issues across Chrysler models

Advisory

Top issues across the Chrysler range

The most common and severe problems found across all Chrysler models, ranked by severity and how many models are affected.

Dangerous
Front suspension ball joint wear (LX)
Steering 2 models affected
The front suspension ball joints show excessive wear at 7.9x the fleet average rate according to MOT data. These joints connect the steering knuckle to the control arms and their failure can cause ...
Independent garage
£200–£400
Main dealer
£400–£700
Affects: 300, 300 C
Dangerous
Wheel bearing failure (LX)
Suspension 2 models affected
Wheel bearings fail at 7.9x the fleet average rate, particularly from 60,000 miles onwards. A failed wheel bearing can cause wheel wobble, steering pull, and in extreme cases, wheel detachment. The...
Independent garage
£150–£300
Main dealer
£300–£550
Affects: 300, Crossfire
Dangerous
Steering ball joint excessive wear (JS diesel)
Steering 2 models affected
Steering ball joints are failing at 6.9 times the national average on 2.0L diesel variants, representing a significant safety concern. Ball joint failure can cause complete loss of steering control...
Independent garage
£150–£250
Main dealer
£220–£350
Affects: Delta, Sebring
Dangerous
Excessive steering play and rack wear
Steering 1 model affected
The Crossfire steering rack develops excessive play and internal wear at higher mileages, causing dangerous steering response delays and wandering at motorway speeds. MOT data shows this model fail...
Independent garage
£600–£1,000
Main dealer
£1,200–£2,000
Affects: Crossfire
Dangerous
Brake hose deterioration and failure
Brakes 1 model affected
Crossfire flexible brake hoses deteriorate at 21.7 times the fleet average rate, with over 800 MOT failures recorded. The hoses appear prone to cracking, bulging, and internal collapse, particularl...
Independent garage
£150–£300
Main dealer
£300–£500
Affects: Crossfire
Dangerous
Coil spring fracture
Suspension 1 model affected
MOT data shows this model fails spring inspections at 6.3 times the fleet average, with failures documented across both engines and all mileage bands from 40,000 miles upward. Spring fractures crea...
Independent garage
£150–£250
Main dealer
£300–£450
Affects: Delta
Dangerous
Subframe mounting point corrosion (all generations)
Body & Rust 1 model affected
The load-bearing structure around suspension component mounting points is prone to severe corrosion on Grand Voyagers, particularly where the rear subframe attaches to the monocoque shell. The larg...
Independent garage
£1,500–£3,000
Main dealer
£3,000–£5,000
Affects: Grand Voyager
Dangerous
Suspension component catastrophic failure (PG)
Suspension 1 model affected
Multiple suspension components on the PT Cruiser show extreme failure rates, with MOT data indicating 354.7 times higher failure rate than the fleet average for components becoming detached or comp...
Independent garage
£200–£800
Affects: PT Cruiser
Dangerous
Brake hose ferrule corrosion (JS diesel)
Brakes 1 model affected
The brake hose ferrules (metal crimped connections where flexible hoses meet brake lines) are failing at 13.5 times the national average on 2.0L diesel variants. This represents a serious safety de...
Independent garage
£120–£200
Main dealer
£180–£280
Affects: Sebring
Dangerous
Subframe mounting point structural corrosion
Body & Rust 1 model affected
The load-bearing structure around subframe and suspension mounting points suffers from severe corrosion on Voyagers, particularly where road salt accumulates in box sections and around mounting bra...
Independent garage
£800–£2,000
Main dealer
£1,500–£3,500
Affects: Voyager

Check any Chrysler before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

★GB

£6.99 service history · £7.49 premium car check · Full refund if no records found

Problems by Chrysler model

We track faults across 9 Chrysler models. Each model page includes every known issue, generation-specific details, UK repair costs, and MOT failure data. Select a model below to see its full breakdown.

Chrysler Grand Voyager
5 known issues · 83,566 MOTs
3 generations
30.1% MOT failure rate
Chrysler PT Cruiser
5 known issues · 68,120 MOTs
1 generation
30.9% MOT failure rate
Chrysler Voyager
5 known issues · 38,234 MOTs
1 generation
30.9% MOT failure rate
Chrysler Ypsilon
5 known issues · 17,613 MOTs
1 generation
24.6% MOT failure rate
Chrysler Crossfire
5 known issues · 16,320 MOTs
1 generation
22.3% MOT failure rate
Chrysler 300 C
5 known issues · 7,328 MOTs
1 generation
27.3% MOT failure rate
Chrysler Sebring
5 known issues · 7,158 MOTs
2 generations
26.6% MOT failure rate
Chrysler 300
5 known issues · 3,409 MOTs
1 generation
25.7% MOT failure rate
Chrysler Delta
5 known issues · 2,963 MOTs
1 generation
27% MOT failure rate

What to check before buying a used Chrysler

Every used Chrysler deserves a thorough inspection, but knowing the common weak points for your target model gives you a serious advantage. Since suspension faults are the most common across the range, pay particular attention to this area during any viewing or test drive.

The 11 dangerous-rated faults deserve special attention. These include Front suspension ball joint wear (LX), Wheel bearing failure (LX), Excessive steering play and rack wear. Any of these can compromise safety or result in repair bills running well into the thousands.

A complete dealer service history is one of the strongest indicators of how well a Chrysler has been looked after. Many of the faults on this page are preventable or can be caught early through regular servicing. If the seller cannot produce service records, treat that as a significant red flag.

Check the MOT history carefully too. With a 27.3% average failure rate across the Chrysler range, some advisories and minor failures are normal over the life of any car. What matters is the pattern: recurring failures in the same area suggest an underlying problem, while a history of clean passes is encouraging.

Chrysler repair costs: what to expect

Across all documented faults, the average Chrysler repair costs between £253 and £568 at an independent garage. At the top end, the most expensive single repair can reach £3,000 or more. Main dealer rates are typically 30% to 50% higher across the board.

The single most expensive Chrysler repair in our database is Subframe mounting point corrosion (all generations), which can cost £3,000–£5,000 at a main dealer.

These figures are based on reported UK repair costs and serve as a guide. Actual prices will vary depending on your location, the garage, and the parts required. Getting quotes from two or three specialists before committing to any major work is always worthwhile.

Buying a used Chrysler? Check it first

Get the full picture before you commit. Our car check covers outstanding finance, write-off status, stolen records, plate changes and mileage discrepancies. Or check the service history to see whether the maintenance that prevents these problems was actually done.

★GB

£7.49 car check · £6.99 service history · Free basic report included

Chrysler reliability FAQs

Are Chrysler cars reliable?

Across 9 models with MOT data, Chrysler has an average MOT failure rate of 27.3%. The most reliable model is the Crossfire at 22.3% failure rate, while the Voyager has the highest at 30.9%. We track 45 known issues across 9 Chrysler models.

What are the most common Chrysler problems?

The most common Chrysler problems include Front suspension ball joint wear (LX), Wheel bearing failure (LX), and Steering ball joint excessive wear (JS diesel). Across all Chrysler models we track 45 known issues, with 11 rated as dangerous.

Which Chrysler model is most reliable?

Based on MOT failure data, the Chrysler Crossfire is the most reliable model with a 22.3% failure rate from 16,320 tests. The least reliable is the Voyager at 30.9%. However, individual car condition and service history matter more than model averages.

How much do Chrysler repairs cost?

Chrysler repair costs at independent garages average £253-£568 per issue. The most expensive repairs can reach £3,000 or more. Main dealer rates are typically 30-50% higher. Costs vary significantly by model and issue, so check the specific model page for detailed pricing.

Should I get a vehicle check before buying a Chrysler?

Yes. Chrysler models have 45 known issues between them, including 11 dangerous and 27 major problems. A service history check (£6.99) shows whether scheduled maintenance was done, and a premium car check (£7.49) covers finance, stolen, write-off status. Both are essential before buying any used Chrysler.

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