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Smart Common Problems & Known Faults

We track 30 known issues across 6 Smart models, with an average MOT failure rate of 25.0%. Covering engine problems, electrical faults, suspension wear and more: what goes wrong, what it costs, and what to check before buying a used Smart.

Check any Smart before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

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£6.99 service history · £7.49 premium car check · Full refund if no records found

How reliable are Smart cars?

Our database covers 6 Smart models and 30 documented faults across the range. Of these, 12 are classified as dangerous and a further 14 as major. Dangerous faults are those that can compromise vehicle safety or lead to complete mechanical failure if left unaddressed.

According to DVSA MOT test data, Smart models fail at an average rate of 25.0%, which is above the 22.7% average across all manufacturers in our database. Reliability varies considerably between models. The Roadster 80 Auto(rhd) is the strongest performer at just 24.8%, while the Roadster Coupe 80 Auto(rhd) has the highest failure rate at 25.1%.

If you are considering a used Smart, researching the specific model and generation you are looking at makes a real difference. The most common failure areas across the range are brakes and suspension, though each model has its own particular weak points. This page gives you a complete breakdown by severity, the models affected, and what repairs typically cost at UK garages.

Smart reliability summary

Average MOT failure rate
25.0%
Across 2 models with MOT data
Most reliable model
Roadster 80 Auto(rhd)
24.8% MOT failure rate
View problems →
Least reliable model
Roadster Coupe 80 Auto(rhd)
25.1% MOT failure rate
View problems →
Total MOT tests analysed
13,727
Across 2 Smart models

Where Smart problems occur

Understanding which systems are most prone to failure helps you focus during a test drive or pre-purchase inspection. Here is how Smart's 30 known issues break down by area.

Brakes problems dominate, accounting for 12 of the 30 faults we track (40%). Issues in this area include Flexible brake hose deterioration (W450) and Brake pipe corrosion (W450). The most affected models are the City Passion 61 (2), the Fortwo Passion 71 (2), the Fortwo Passion MHD (2).

Suspension is the next most common area, with 11 documented faults (37%). Common faults here include Suspension component excessive wear (W450) and Front coil spring fracture. The most affected models are the Roadster Coupe 80 Auto(rhd) (3), the Fortwo Passion MHD (2), the Fortwo Pulse MHD (2).

We also track 3 ancillaries faults across the range (10%). Problems to watch for include Engine mounting deterioration (W450) and Engine mount failure causing excessive movement. The most affected models are the City Passion 61 (1), the Fortwo Passion MHD (1), the Roadster 80 Auto(rhd) (1).

Engine rounds out the top problem areas with 1 known issues (3%). Notable issues include Lambda sensor failure (W450). The most affected models are the City Passion 61 (1).

Known Smart faults by severity

Every fault in our database is rated by severity based on its potential safety impact and typical repair cost. Below is a sample of issues at each level, with links to the affected model pages where you can read the full details.

Dangerous

+ 6 more dangerous issues across Smart models

Major

+ 9 more major issues across Smart models

Minor

Top issues across the Smart range

The most common and severe problems found across all Smart models, ranked by severity and how many models are affected.

Dangerous
Brake pipe corrosion (W450)
Brakes 4 models affected
Brake pipes corrode at 7.7 times the national average rate, with failures starting as early as 20-40k miles. The brake pipe routing or material specification appears vulnerable to corrosion. This i...
Independent garage
£250–£400
Main dealer
£450–£700
Dangerous
Flexible brake hose deterioration (W450)
Brakes 2 models affected
Flexible brake hoses on the Smart City deteriorate and fail at 29.4 times the national average rate, particularly in the 40-60k mile range. The small brake system has limited redundancy, making hos...
Independent garage
£150–£250
Main dealer
£300–£450
Dangerous
Brake pipe corrosion and damage
Brakes 2 models affected
The brake pipes on the Smart Fortwo are particularly vulnerable to corrosion due to their routing and the car's low ground clearance. The MOT data shows this model fails at 4.6 times the fleet aver...
Independent garage
£300–£600
Main dealer
£500–£1,000
Dangerous
Brake caliper seizure and binding
Brakes 1 model affected
MOT data shows this model fails at 10.9 times the fleet average for binding brakes with significant brake effort recorded when no brake is applied. The lightweight ForTwo uses relatively large brak...
Independent garage
£150–£300
Main dealer
£300–£500
Dangerous
Engine mounting severe deterioration (452)
Ancillaries 1 model affected
The engine mounts on the Smart Roadster deteriorate severely causing excessive engine movement that can damage surrounding components and affect handling. The turbo engine creates additional vibrat...
Independent garage
£200–£350
Main dealer
£400–£650
Dangerous
Suspension component damage (C452)
Suspension 1 model affected
Suspension components on the Roadster suffer excessive damage or corrosion at 19.5 times the national fleet average, typically manifesting as control arm or subframe deterioration. This model's uni...
Independent garage
£500–£1,200
Main dealer
£1,200–£2,500
Dangerous
Brake hose deterioration (C452)
Brakes 1 model affected
Flexible brake hoses on the Roadster deteriorate at 17.4 times the national fleet average, with failures typically occurring from 60,000 miles. The model's unique packaging and limited parts availa...
Independent garage
£200–£400
Main dealer
£400–£700
Major
Suspension component excessive wear (W450)
Suspension 1 model affected
Suspension pins, bushes and joints wear at 50 times the national fleet average on the Smart City, with the worst failure rates occurring at relatively low mileages. The short wheelbase and light we...
Independent garage
£300–£500
Main dealer
£600–£1,000
Major
Engine mounting deterioration (W450)
Ancillaries 1 model affected
Engine mounting brackets fail at 35.8 times the national average rate, particularly around 60-80k miles. The rear-mounted engine configuration places unusual stresses on the mounting system. Severe...
Independent garage
£200–£350
Main dealer
£450–£650
Major
Brake binding and seized calipers
Brakes 1 model affected
The Smart Fortwo shows brake caliper seizure at 4.6 times the fleet average, particularly in the 40,000-60,000 mile range. The MOT data records significant brake effort with no brake applied, indic...
Independent garage
£200–£400
Main dealer
£300–£600

Check any Smart before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

★GB

£6.99 service history · £7.49 premium car check · Full refund if no records found

Problems by Smart model

We track faults across 6 Smart models. Each model page includes every known issue, generation-specific details, UK repair costs, and MOT failure data. Select a model below to see its full breakdown.

Smart Roadster 80 Auto(rhd)
5 known issues · 9,828 MOTs
1 generation
24.8% MOT failure rate
Smart Roadster Coupe 80 Auto(rhd)
5 known issues · 3,899 MOTs
1 generation
25.1% MOT failure rate
Smart City Passion 61
5 known issues
1 generation
Smart Fortwo Passion 71
5 known issues
1 generation
Smart Fortwo Passion MHD
5 known issues
1 generation
Smart Fortwo Pulse MHD
5 known issues
1 generation

What to check before buying a used Smart

Every used Smart deserves a thorough inspection, but knowing the common weak points for your target model gives you a serious advantage. Since brakes faults are the most common across the range, pay particular attention to this area during any viewing or test drive.

The 12 dangerous-rated faults deserve special attention. These include Flexible brake hose deterioration (W450), Brake pipe corrosion (W450), Brake pipe corrosion and damage. Any of these can compromise safety or result in repair bills running well into the thousands.

A complete dealer service history is one of the strongest indicators of how well a Smart has been looked after. Many of the faults on this page are preventable or can be caught early through regular servicing. If the seller cannot produce service records, treat that as a significant red flag.

Check the MOT history carefully too. With a 25.0% average failure rate across the Smart range, some advisories and minor failures are normal over the life of any car. What matters is the pattern: recurring failures in the same area suggest an underlying problem, while a history of clean passes is encouraging.

Smart repair costs: what to expect

Across all documented faults, the average Smart repair costs between £198 and £377 at an independent garage. At the top end, the most expensive single repair can reach £1,200 or more. Main dealer rates are typically 30% to 50% higher across the board.

The single most expensive Smart repair in our database is Suspension component damage (C452), which can cost £1,200–£2,500 at a main dealer.

These figures are based on reported UK repair costs and serve as a guide. Actual prices will vary depending on your location, the garage, and the parts required. Getting quotes from two or three specialists before committing to any major work is always worthwhile.

Buying a used Smart? Check it first

Get the full picture before you commit. Our car check covers outstanding finance, write-off status, stolen records, plate changes and mileage discrepancies. Or check the service history to see whether the maintenance that prevents these problems was actually done.

★GB

£7.49 car check · £6.99 service history · Free basic report included

Smart reliability FAQs

Are Smart cars reliable?

Across 2 models with MOT data, Smart has an average MOT failure rate of 25.0%. The most reliable model is the Roadster 80 Auto(rhd) at 24.8% failure rate, while the Roadster Coupe 80 Auto(rhd) has the highest at 25.1%. We track 30 known issues across 6 Smart models.

What are the most common Smart problems?

The most common Smart problems include Brake pipe corrosion (W450), Flexible brake hose deterioration (W450), and Brake pipe corrosion and damage. Across all Smart models we track 30 known issues, with 12 rated as dangerous.

Which Smart model is most reliable?

Based on MOT failure data, the Smart Roadster 80 Auto(rhd) is the most reliable model with a 24.8% failure rate from 9,828 tests. The least reliable is the Roadster Coupe 80 Auto(rhd) at 25.1%. However, individual car condition and service history matter more than model averages.

How much do Smart repairs cost?

Smart repair costs at independent garages average £198-£377 per issue. The most expensive repairs can reach £1,200 or more. Main dealer rates are typically 30-50% higher. Costs vary significantly by model and issue, so check the specific model page for detailed pricing.

Should I get a vehicle check before buying a Smart?

Yes. Smart models have 30 known issues between them, including 12 dangerous and 14 major problems. A service history check (£6.99) shows whether scheduled maintenance was done, and a premium car check (£7.49) covers finance, stolen, write-off status. Both are essential before buying any used Smart.

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