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Daihatsu Common Problems & Known Faults

We track 60 known issues across 12 Daihatsu models, with an average MOT failure rate of 25.4%. Covering engine problems, electrical faults, suspension wear and more: what goes wrong, what it costs, and what to check before buying a used Daihatsu.

Check any Daihatsu before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

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How reliable are Daihatsu cars?

Our database covers 12 Daihatsu models and 60 documented faults across the range. Of these, 22 are classified as dangerous and a further 30 as major. Dangerous faults are those that can compromise vehicle safety or lead to complete mechanical failure if left unaddressed.

According to DVSA MOT test data, Daihatsu models fail at an average rate of 25.4%, which is above the 22.7% average across all manufacturers in our database. Reliability varies considerably between models. The Materia is the strongest performer at just 19%, while the Hijet has the highest failure rate at 32.7%.

If you are considering a used Daihatsu, researching the specific model and generation you are looking at makes a real difference. The most common failure areas across the range are body & rust and suspension, though each model has its own particular weak points. This page gives you a complete breakdown by severity, the models affected, and what repairs typically cost at UK garages.

Daihatsu reliability summary

Average MOT failure rate
25.4%
Across 11 models with MOT data
Most reliable model
Materia
19% MOT failure rate
View problems →
Least reliable model
Hijet
32.7% MOT failure rate
View problems →
Total MOT tests analysed
165,189
Across 11 Daihatsu models

Where Daihatsu problems occur

Understanding which systems are most prone to failure helps you focus during a test drive or pre-purchase inspection. Here is how Daihatsu's 60 known issues break down by area.

Body & Rust problems dominate, accounting for 22 of the 60 faults we track (37%). Issues in this area include Subframe mounting point structural corrosion (G203) and Vehicle structure corrosion (G203). The most affected models are the Charade (2), the Copen (2), the Cuore (2).

Suspension is the next most common area, with 20 documented faults (33%). Common faults here include Front suspension swivel pin and bush wear (G203) and Suspension component wear (G203). The most affected models are the Materia (3), the Sirion (3), the Charade (2).

We also track 10 brakes faults across the range (17%). Problems to watch for include Brake hose ferrule corrosion and Brake pipe corrosion. The most affected models are the Copen (2), the YRV (2), the Cuore (1).

Transmission rounds out the top problem areas with 3 known issues (5%). Notable issues include CV joint boot deterioration (G203). The most affected models are the Charade (1), the Cuore (1), the Terios (1).

Known Daihatsu faults by severity

Every fault in our database is rated by severity based on its potential safety impact and typical repair cost. Below is a sample of issues at each level, with links to the affected model pages where you can read the full details.

Dangerous

+ 17 more dangerous issues across Daihatsu models

Major

+ 24 more major issues across Daihatsu models

Minor

+ 3 more minor issues across Daihatsu models

Top issues across the Daihatsu range

The most common and severe problems found across all Daihatsu models, ranked by severity and how many models are affected.

Dangerous
Brake pipe corrosion (F300)
Brakes 3 models affected
The Sportrak suffers from brake pipe corrosion at 4.3 times the national fleet average, with 184 recorded MOT failures. This represents a critical safety defect as corroded brake pipes can fail sud...
Independent garage
£150–£300
Dangerous
Structural corrosion at mounting points
Body & Rust 2 models affected
The Copen's lightweight construction uses thin steel sections that are highly susceptible to corrosion, particularly around suspension mounting points and structural load-bearing areas. MOT data sh...
Independent garage
£500–£1,500
Main dealer
£1,200–£3,000
Affects: Copen, Fourtrak
Dangerous
Subframe and mounting point corrosion
Body & Rust 2 models affected
The Hijet's lightweight commercial construction combines thin steel panels with a simple chassis design that is highly vulnerable to structural corrosion. MOT data shows this model fails at 58.4x t...
Independent garage
£800–£2,000
Affects: Hijet, YRV
Dangerous
Subframe mounting point structural corrosion (G203)
Body & Rust 1 model affected
The load-bearing structure around subframe, spring and suspension mounting points suffers severe corrosion that reduces structural integrity. MOT data shows this model fails at 82.7 times the fleet...
Affects: Charade
Dangerous
Vehicle structure rigidity loss from corrosion
Body & Rust 1 model affected
The Copen's convertible body structure is inherently less rigid than a fixed-roof equivalent and relies on strategic strengthening points to maintain structural integrity. Corrosion in these critic...
Independent garage
£1,000–£2,500
Main dealer
£2,000–£5,000
Affects: Copen
Dangerous
Brake hose ferrule corrosion
Brakes 1 model affected
Brake hose ferrules (the metal crimped ends that connect flexible hoses to rigid brake lines) corrode at extremely high rates on the Copen, with MOT failures at 41.2 times the national average. The...
Independent garage
£100–£250
Main dealer
£200–£500
Affects: Copen
Dangerous
Structural corrosion reducing body rigidity (L701)
Body & Rust 1 model affected
The Cuore's lightweight construction uses thin steel panels that are particularly vulnerable to through-corrosion in structural areas. MOT data shows this model fails at 99.9 times the national ave...
Independent garage
£800–£2,000
Affects: Cuore
Dangerous
Subframe mounting point corrosion (L701)
Body & Rust 1 model affected
The mounting points where the front subframe attaches to the body structure are particularly vulnerable to corrosion on the Cuore. MOT data shows this model fails at 79.2 times the fleet average fo...
Independent garage
£1,200–£2,500
Affects: Cuore
Dangerous
Severe structural corrosion compromising vehicle rigidity
Body & Rust 1 model affected
The Extol suffers from extremely poor corrosion resistance with structural components corroding to the point where vehicle rigidity is compromised. MOT data shows this model fails structural integr...
Affects: Extol
Dangerous
Subframe and suspension mounting point corrosion
Body & Rust 1 model affected
Critical corrosion occurs at subframe and suspension component mounting points, failing MOT tests at 46-58 times the national average. The subframe carries the engine, gearbox, and front suspension...
Affects: Extol

Check any Daihatsu before you buy

Enter a registration number to check its full dealer service history. See every dealer visit, dates, mileage, and work done so you know whether the maintenance that prevents these problems was actually carried out.

★GB

£6.99 service history · £7.49 premium car check · Full refund if no records found

Problems by Daihatsu model

We track faults across 12 Daihatsu models. Each model page includes every known issue, generation-specific details, UK repair costs, and MOT failure data. Select a model below to see its full breakdown.

Daihatsu Sirion
5 known issues · 54,323 MOTs
2 generations
21.3% MOT failure rate
Daihatsu Terios
5 known issues · 44,437 MOTs
2 generations
23.7% MOT failure rate
Daihatsu Charade
5 known issues · 19,175 MOTs
1 generation
23.3% MOT failure rate
Daihatsu Hijet
5 known issues · 11,015 MOTs
2 generations
32.7% MOT failure rate
Daihatsu Copen
5 known issues · 9,575 MOTs
1 generation
19.6% MOT failure rate
Daihatsu YRV
5 known issues · 8,965 MOTs
1 generation
26.2% MOT failure rate
Daihatsu Cuore
5 known issues · 5,813 MOTs
1 generation
25.5% MOT failure rate
Daihatsu Extol
5 known issues · 3,679 MOTs
1 generation
24.8% MOT failure rate
Daihatsu Fourtrak
5 known issues · 3,590 MOTs
1 generation
31.3% MOT failure rate
Daihatsu Materia
5 known issues · 3,507 MOTs
1 generation
19% MOT failure rate
Daihatsu Fieldman
5 known issues · 1,110 MOTs
1 generation
31.8% MOT failure rate
Daihatsu Sportrak
5 known issues
1 generation

What to check before buying a used Daihatsu

Every used Daihatsu deserves a thorough inspection, but knowing the common weak points for your target model gives you a serious advantage. Since body & rust faults are the most common across the range, pay particular attention to this area during any viewing or test drive.

The 22 dangerous-rated faults deserve special attention. These include Subframe mounting point structural corrosion (G203), Structural corrosion at mounting points, Vehicle structure rigidity loss from corrosion. Any of these can compromise safety or result in repair bills running well into the thousands.

A complete dealer service history is one of the strongest indicators of how well a Daihatsu has been looked after. Many of the faults on this page are preventable or can be caught early through regular servicing. If the seller cannot produce service records, treat that as a significant red flag.

Check the MOT history carefully too. With a 25.4% average failure rate across the Daihatsu range, some advisories and minor failures are normal over the life of any car. What matters is the pattern: recurring failures in the same area suggest an underlying problem, while a history of clean passes is encouraging.

Daihatsu repair costs: what to expect

Across all documented faults, the average Daihatsu repair costs between £400 and £1,044 at an independent garage. At the top end, the most expensive single repair can reach £5,000 or more. Main dealer rates are typically 30% to 50% higher across the board.

The single most expensive Daihatsu repair in our database is Vehicle structure rigidity loss from corrosion, which can cost £2,000–£5,000 at a main dealer.

These figures are based on reported UK repair costs and serve as a guide. Actual prices will vary depending on your location, the garage, and the parts required. Getting quotes from two or three specialists before committing to any major work is always worthwhile.

Buying a used Daihatsu? Check it first

Get the full picture before you commit. Our car check covers outstanding finance, write-off status, stolen records, plate changes and mileage discrepancies. Or check the service history to see whether the maintenance that prevents these problems was actually done.

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£7.49 car check · £6.99 service history · Free basic report included

Daihatsu reliability FAQs

Are Daihatsu cars reliable?

Across 11 models with MOT data, Daihatsu has an average MOT failure rate of 25.4%. The most reliable model is the Materia at 19% failure rate, while the Hijet has the highest at 32.7%. We track 60 known issues across 12 Daihatsu models.

What are the most common Daihatsu problems?

The most common Daihatsu problems include Brake pipe corrosion (F300), Structural corrosion at mounting points, and Subframe and mounting point corrosion. Across all Daihatsu models we track 60 known issues, with 22 rated as dangerous.

Which Daihatsu model is most reliable?

Based on MOT failure data, the Daihatsu Materia is the most reliable model with a 19% failure rate from 3,507 tests. The least reliable is the Hijet at 32.7%. However, individual car condition and service history matter more than model averages.

How much do Daihatsu repairs cost?

Daihatsu repair costs at independent garages average £400-£1,044 per issue. The most expensive repairs can reach £5,000 or more. Main dealer rates are typically 30-50% higher. Costs vary significantly by model and issue, so check the specific model page for detailed pricing.

Should I get a vehicle check before buying a Daihatsu?

Yes. Daihatsu models have 60 known issues between them, including 22 dangerous and 30 major problems. A service history check (£6.99) shows whether scheduled maintenance was done, and a premium car check (£7.49) covers finance, stolen, write-off status. Both are essential before buying any used Daihatsu.

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